All success stories

Retail & Manufacturing

Edible Oil Producer

Automated Defective Cap Detection for High-Speed Bottling

Challenge

An edible oil producer operates a high-speed line at 270 bottles per minute. Manual quality control was labour-intensive and costly, needing real-time defective cap detection.

Solution

We developed a real-time vision system to identify cracked, loose, or missing caps, ensuring immediate defect removal integrated directly with the existing rejection system.

Results

  • Real-time detection and removal of defective bottles
  • Reduced reliance on manual quality control
  • Fast integration with existing rejection systems

Technology

OpenCV · Python · NumPy · Docker · PyTest

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